Triple Wall Reactor
Triple Wall Glass Reactor With Ring Baffle & Without Ring Baffle
Glass Reactors
The Glass reactors as they are referred to are made of solid glass which makes them convenient to be seen from outside for reaction taking place inside. The Glass reactors can be of single jacket (double wall) or double jacket (triple wall) reactors. The Glass reactors are identified at the bench top/lab scale, kilo and pilot scale.
Bench-top Reactor
Vessel Capacity | 300mL,500mL,1L,2L,3L,5L |
Vessel type | Double Wall; Jacketed and Triple Wall |
Operating Pressure | (-)1 bar g (full vacuum) to (+) 0.5 bar g (+0.05MPa) |
Operating Temperature | (-) 90 deg c to (+) 230 deg c |
Delta T | 60 deg c(Triple Wall) , 110 deg c(Double wall; Jacketed) |
All reactors use the same cover and height adjustable stand | |
The system additionally requires overhead stirrer and heating cooling machine |
Reaction unit laboratory model
Vessel Capacity | 300mL,500mL,1L,2L,3L,6L |
Vessel type | Double Wall; Jacketed, Fully Jacketed Triple Wall |
Operating Pressure | (-)1 bar g (full vacuum) to (+) 0.5 bar g (+0.05MPa) |
Operating Temperature | (-) 130 deg c to (+) 250 deg c |
Delta T | 60 deg c(Triple Wall) , 110 deg c(Double wall; Jacketed, fully jacketed) |
Reaction unit Plant model
Vessel Capacity | 10 to 100 L (Triple Wall), DN500 (max)
10 to 300L (Double Wall, Jacketed), DN600 (max) |
Vessel type | Double Wall; Jacketed, Triple Wall |
Operating Pressure | (-)1 bar g (full vacuum) to (+) 0.5 bar g (+0.05MPa) |
Operating Temperature | (-) 130 deg c to (+) 250 deg c |
Delta T | 60 deg c(Triple Wall) , 110 deg c(Double wall; Jacketed) |
Pilot-plant Reactor Fully functional Stand
Vessel Capacity | 10L,20L,30L |
Vessel type | Double Wall; Jacketed, Triple Wall |
Operating Pressure | (-)1 bar g (full vacuum) to (+) 0.5 bar g (+0.05MPa) |
Operating Temperature | (-) 90 deg c to (+) 230 deg c |
Delta T | 60 deg c(Triple Wall) , 110 deg c(Double wall; Jacketed) |
The system will require to include overhead stirrer and thermostat |
Pilot-plant Reactor Stationary Stand
Vessel Capacity | 10L,20L,30L,50L,100L (Double Wall, Jacketed),10,20,30,60L (Triple Wall) |
Vessel type | Double Wall; Jacketed, Triple Wall |
Operating Pressure | (-)1 bar g (full vacuum) to (+) 0.5 bar g (+0.05MPa) |
Operating Temperature | (-) 90 deg c to (+) 230 deg c |
Delta T | 60 deg c(Triple Wall) , 110 deg c(Double wall; Jacketed) |
The system will require to include overhead stirrer and thermostat |
Special Features
Minimum Dead Space At Bottom
All reactors are designed without dead space to ensure complete drainage.
They are equipped with
cocks spring loaded to guarantee a leak free seal over the entire temperature range at all times. The
design complies with GMP standards.
Heat Transfer Efficiency
AG! Triple Wall reactors are fitted with a vacuum jacket and Glass Ring baffles. The vacuum jacket virtually eliminates all heat losses to the atmosphere allowing the process to be monitored without frost formation on the jacket for the operations below the freeing point. The jacket is extended over the service nozzle. The Glass Ring Baffles force the heat transfer fluid to circulate evenly throughout the jacket and to promote turbulent flow for efficient heat transfer. The jacket temperature must be precisely controlled in order to control the process temperature.
Easy Scale Up
All Triple Wall reactors are designed to keep Height (H)/ID (W) ratio within 1 to 1.5 for structural security, performance and easy scale up.
Variety of Vessel Options
Triple Wall with Ring Baffle, Triple Wall, Double Wall with ring baffle, Double Wall. From 10L to 100L (Triple wall with ring baffles), 100L (Double wall with ring baffles), 300L (Double wall, custom made).
Accurate Temperature Control
Glass ring baffles distribute heat transfer fluid evenly throughout the jacket, promising precise temperature control and allowing temperature control units to operate at maximum efficiency with fast heating/cooling response.